A solenoid is a cylindrical wiring coil that transports the flow of electricity to the motor. Hopefully they will guide you with a proper solution. Part of the golf carts regular maintenance should focus on the tires, where you inflate them if they are low on pressure. Even though golf cart batteries are deep-cycle and designed to be charged and discharged thousands of times, there comes the point after around 5-7 years or so depending on usage- that the batteries lose their charge and slowly begin to depreciate. Yes. If the voltmeter reads full battery voltage but no click, the solenoid has to be changed. Moreover, the motor can be troublesome due to contact with water leading to short-circuiting or damage to its frame or assemblies. They offer high currents and are also spill-proof. The following are the probable solutions to the overinflated tire problem. You will notice that you have a charge indicator on the body. On the other hand, overinflated tires are also problematic. However, if you decide to make the switch to AGM batteries, you just have to keep in mind that you will need to have your dealer update you chargers algorithm for proper charging. I usually start by testing the entire battery pack voltage using a simple voltmeter. If it is not charged, then recharge it immediately. But if you are previously aware of the common ICON golf cart problems, you wont be anxious immediately. Amanda Lee-California. Dealer gave us a "cheat code" that was supposed to fix it but it was only temporary. Corrosion leads to sulfate buildup, which will hinder the current flow. Lets examine each of these issues independently so you can troubleshoot in a sensible and logical process and then find out what the problem is, whats causing it and how to fix it. We love this cart but the battery % problem is a pain in the ***. This can usually be found on the motor itself and near the main power supply. Never add electrolyte to a battery that is not fully charged,just add distilled water and do not overfill. if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_2',111,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0');if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[320,50],'betterplaygolf_com-medrectangle-3','ezslot_3',111,'0','1'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-medrectangle-3-0_1');.medrectangle-3-multi-111{border:none!important;display:block!important;float:none!important;line-height:0;margin-bottom:7px!important;margin-left:auto!important;margin-right:auto!important;margin-top:7px!important;max-width:100%!important;min-height:50px;padding:0;text-align:center!important}If you find your golf cart isnt charging, the first place to look is the batteries. For example, a battery with an average of 50% DoD will last twice as long or more as an 80% DoD; a 20% DoD battery will last five times longer than a 50% DoD. Corrosion leads to sulfate buildup, which will hinder the current flow A faulty charging unit is another culprit behind the ICON utility vehicle's starting problems. Yes. A faulty motor is a culprit behind some ICON golf cart problems, such as a hard start and sudden stalling. Press the button. Furthermore, the electric motor brush kits price range is form 10 $ to 29 $. But sometimes, the air in tires can be less than it was supposed to be and that creates tire pressure problems. We had a similar problem. Otherwise, it will not be able to run properly. Recharging slowly and keeping your battery well maintained are the best ways to extend the life of your battery. RoyPow (USA) Technology Co., Ltd. is a technology leader in lithium battery R&D and manufacturing. For most people, watering lead acid batteries on a monthly basis is a hated task. See more. Tires should be adequately pumped and inflated to the proper pressure. AGM batteries are a good option to be used in golf carts. With more than 20 years of combined experience in battery technology, RoyPow TECHNOLOGY is proud to offer you professional battery system solutions for LEV (low speed vehicle) including Golf Carts, AGV (automated guided vehicle), Forklift, Energy Storage etc. If you switch the charger on and you get nothing, make sure its plugged in correctly and switched on, and if that is ok, you may have blown a fuse. Dont fill the battery above the plates as it needs space for the liquid to expand, so you need to be very careful not to get the acid on your skin or in your eyes, so protective gear is recommended.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-large-mobile-banner-1','ezslot_8',121,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-large-mobile-banner-1-0'); If they are, then top up the battery (usually with distilled water) and see if that works on the charger; if the charger still doesnt pick up the batteries, you may have damaged the cells and need a replacement. There are also sealed lead-acid batteries that are either Gel or AGM (Absorbed Glass Mat), which are types of sealed lead-acid batteries. 4-boltpatterns are measured in a straight line from center to center of two bolt holes sitting directly across from each other. ICON golf cart battery issues arise due to: Low charge Damage because of poor charging habits The battery is past its service life The battery terminals may be loose or corroded. If your golf carts batteries are dead, then you will need to replace the battery with a brand new one. Normally, you can buy a cable for between 6$- 217$. Your ICON golf carts braking system might develop issues after prolonged use. You may not consider yourself a professional expert in fixing these problems. Cover the motor and start. If you dont hear a click when you turn the key, then most likely you have a faulty solenoid, and this can be diagnosed and replaced by a technician, and the same would be valid for the direction switch. AGM batteries have advantages and disadvantages and are a good option to be used in golf cars. It is good to follow the standard air pressure level. The Icon I40 is an electric vehicle hence it eliminates some of the problems that plague gasoline golf carts such as noise, pollution and the increasing cost of refueling. DO NOT let it touch your skin or clothing. Sometimes the connector pins can become indented into the connector body and not make good contact, leading to your golf cart not charging or taking longer than usual. The freezing temperature of the electrolyte in a fully charged battery is -92F. If damaged, fix them or get new ones. It's beautiful and gets me to where I want to go without any problems. I talked to the dealer and they said that when you charge an ICON you need to switching the power switch (the one under the seat) to the "OFF" position and . Only distilled water should be used to fill low water levels. These variants are Icon Golf Cart i20, i40, i40L, and i40F. Yes. The warranty start date begins the first date of cart delivery. If you would like to change your settings or withdraw consent at any time, the link to do so is in our privacy policy accessible from our home page.. You need to know what kind of batteries your cart has, and if they need maintenance, make sure you check them regularly. To diagnose the charging problem, you will need to test the voltage of each battery individually. It's extremely easy to hook your batteries up to the charger and forget about it. Tampa, FL 33619, Check all lights (headlights, taillights, turn signals), Check and fill battery water levels (serviceable batteries only/distilled water only), Clean battery terminals of corrosion and apply anti-corrosive spray/gel, Tighten battery terminal connections (95-100 in. Never get the voltage enough by only charging 1-2 batteries and then plugging your golf cart charger in to solve this solution. Delta-Q serves the golf industry with reliable charging solutions. Leaving your golf cart sitting for long periods, especially in very hot or cold weather, can lead to your batteries losing charge and being unable to pick up a charge as they dont have enough voltage to click the charger on.if(typeof ez_ad_units!='undefined'){ez_ad_units.push([[300,250],'betterplaygolf_com-banner-1','ezslot_1',113,'0','0'])};__ez_fad_position('div-gpt-ad-betterplaygolf_com-banner-1-0'); As we said before, the batteries need to have a small voltage to work, and if they are flat or dont have enough charge, the charger will not register the connection and wont be able to charge the batteries. Do you own a troublesome ICON golf cart? A red reset button should be present near the main battery power supply. Your motor should start now. Ensure there are no leaks or acid build-up around the battery or in the battery compartment, as this will indicate a leak, which needs to be fixed without delay. It is frustrating when you try to start your golf cart, but it wont respond. Sometimes the wiring on the charger itself can be frayed or have a loose connection in the cart plug connection. If you want to make good use of the golf cart, then an engine swap might be the perfect plan. Get a brush for cleaning off corrosion and rags for wiping off leaking acid. However, if that is not the case, then you have no other option but to reinstall a new battery. When doing this, always charge each battery one at a time. Who Makes Noodle Golf Balls? The point of this section is to explore the fact that your golf cart may well be charging correctly, but you are misdiagnosing a charging problem when the golf cart doesnt work or run when its really a component problem. Read on as we detail the problems youll likely encounter and how to solve them. Replacement is the only option for a badly damaged motor, such as in the case of short-circuiting. Press the key to reset the motor and cover. The cause might be because the voltage regulator malfunction, the power is drawn loose spark plug connections, battery cells are dead and battery charger failure, etc. Most golf carts use lead-acid batteries, some are sealed batteries, and some are wet and need distilled water top-ups, and some golf cart owners have switched to lithium-ion, even though they are more expensive. Open Start > S ettings > Update & security > Troubleshoot Scroll down then click. how to do a Harley Davidson golf cart engine swap? 4406 Madison Industrial Ln. For instance, you will not be able to charge your car on the same circuit as your refrigerator or other high amp appliances. Using tap water which causes calcium sulfation. If you convert your golf cart to lithium ion batteries, you could potentially lose almost 300 pounds of weight. When the battery bank in your golf cart is fully charged, the flashing will stop and you will notice one solid green light. If the battery water is empty then fill it. Repeat as necessary, then rinse with a lot of water. Since a solenoid helps to start your cart, it becomes impossible to move your cart if the solenoid has any problem. Wait 10 seconds and turn the key to the on position, wait 10 seconds and turn the key off. You will not hear a clicking sound while starting the cart if the solenoid is damaged. But why not learn some tricks to solve some common ones? If you have checked your battery issues, even if the cart is not moving, there might be motor-related problems. Inspect the battery to see if it is still functional. The wires might be damaged, affecting current flow. Depleted batteries will have minimal charge, which will prevent the charger from operating, as discussed above. If you find that the golf cart isnt charging after a few minutes on the general charger, then you may have depleted them too much and will need new batteries. In that incident, a modified 50-foot extension cord, not the manufacturer's cord, was used to charge an electric golf cart. Might give that a try. Check that both the body of the wire and the terminal connections are tight and clean and that there are no loose strands of wires sticking out or fraying loose. Lets look at the battery issues and how to fix them. The issue is primarily due to loose bolts and connections, which may affect the carts running. If the tangling led to their destruction, you must replace them. Solution : Charge the bare lithium battery directly using the charger with over-voltage protection, but do not use universal charge. Lithium batteries are very light compared to traditional batteries. Cant find the answer(s) youre looking for? Every Cart has a maximum weight-bearing capacity. If it is low, give it time to fill up before starting the cart. If you decide to get warranty work done outside of the dealer who sold you your cart, the parts will be supplied to the non-selling dealer from the Manufacturer, however, the non-selling dealer may or may not charge labor. Or perhaps you want to purchase this electric cart. (866) 426-6380 . You can also use a reputable battery terminal cleaner like CRCs 05023 Battery Cleaner, and this will not only neutralize the acid (if there is any), but you can wipe it clean with water afterward and get those contact terminals back to pristine condition. Place the battery in a safe area and on a stable surfacea work bench in a garage or a shed may be the perfect option for working on a battery. The I40 has a high speed 10.5:1 rear. Golf cart charging problems are common and will occur at some point in the lifetime of your golf cart. Do not let the rag or paper towel get wet enough to drip on other parts of the car. Take a general screwdriver and uncover the motor. However, these electric models can sometimes act up. As discussed above, you need to top up or refill your distilled water and only use DISTILLED WATER for your batteries; never use tap water. Due to this, the air inside the tires gradually decreases. Positive grid corrosion or growth due to high temperatures. The warranty period of the batteries is 2 years. Additionally, they drive smoothly, ideal for a day out on the golf course. An example of data being processed may be a unique identifier stored in a cookie. Tampering with the charger or charger algorithms. Firstly, you should try to reset the motor and fix the issue. There can be several issues that may prevent the ICON golf carts from running. You should always make sure to have enough air in your golf cart tires. Batteries are warranted for a period of 2 years from the date of sale. Remove the battery from the charger and then wipe the metal contact terminals on the battery with a dry cloth or cotton wool to ensure they are free of corrosion. You can leave the charge cord plugged in at all times as the charger has a built in shut-off feature once it achieves a full state of charge. However, when the faults are cleared, the On Board Computer should reset and function properly most of the time. Its better not to try any DIY process to solve solenoid related problems unless you are an expert. Dont forget to check the charger connection to the wall socket and to the cart as well, as if the wiring to the plug has been stretched or pulled, it may only have an intermittent connection or not be able to accommodate the total charge. At a 40% state of charge, electrolyte will freeze if the temperature reaches approximately 16F. If you need to change the battery of your cart, you may need 800-1500$ to buy a new one. The Club Car brand typically has an on board charging circuit. If you own a 48-volt Club Car, sometimes your golf cart itself can get in the way of a proper charge. https://yardfloor.com is a participant in the Amazon Services LLC Associates Program, an affiliate advertising program designed to provide a means for sites to earn advertising fees by advertising and linking to Amazon.com. For most people reading this, replacing diodes and circuit boards will be a little too technically advanced, but these issues can lead to your golf cart not charging. Use a hand strap that hooks to the batteries, and progressively pull the heavy lead-acid batteries out of the cart. The consent submitted will only be used for data processing originating from this website. Another potential problem masquerading as a charging issue is a faulty solenoid or direction switch. A 19mm or a 3/4 socket will work to remove your lug nuts. Link To 48V Club Car On-Board Computers (OBC): http://ow.ly/2fpv50u5CHnToday on GCGTV, we'll look at how to solve the issues that failed OBC technology in Cl. The link cables connect the negative of the first battery to the positive of the next one and so forth and then complete the circuit by connecting the negative or ground cable of the cart to the last negative battery terminal and the golf cart positive to the first batterys positive terminal. If the water runs too low, it can shorten the life of your batteries. However, the charger does not act as a trickle charger and once it is off it will not turn back on unless it is unplugged from the car and plugged back in to the car. The Definitive Answer, 6 Most Common CF MOTO 500 Problems and Effective Fixes, The battery terminals may be loose or corroded. A common sign of solenoid problems on ICON golf carts is the absence of a click sound when turning on the ignition. The solenoid is a crucial component of golf carts, comprising a steel plunger and a thin wire coil going around the plunger. Since your charger isnt working, you may need to use a general battery charger like our favorite on Amazon before using your golf cart charger. If anyone's battery has a reading that is below 12 volts per cell, then your charger needs to be replaced. Overcharging results in corrosion of the positive plates, water consumption, and damaging temperatures in the lead-acid battery. Evolution Classic Golf Cart Line. These can happen when a solenoids gets problematic: Since a solenoid helps to start your cart, it becomes impossible to move your cart if the solenoid has any problem. Unlike the traditional lead-acid golf cart batteries, which have an average of 500 charge cycles, a lithium-ion battery has the ability to reach a peak of 5,000 charge cycles. Sep 23, 2017. This means that you do not have to deep discharge or completely discharge a battery before recharging it. In case of a puncture, you will need a tire repair kit to fix the complication. Some of our partners may process your data as a part of their legitimate business interest without asking for consent. All batteries, regardless of their chemistry, self-discharge. Fill your slouching tires with sufficient air pressure. Check on parts like the motor, the solenoid, and the braking system, as they are the source of most hiccups. Another basic reason behind a faulty brake is stuck cables. You have an icon golf cart brake problem if you see the cable performing unusually, such as failing to pull. Fast charging - Lithium batteries can be fully charged within 1-3 hours. Lithium Ion batteries can weigh anywhere between 70 and 80 pounds. _____ _____ Star Wars: Knights of the Old Republic II: The Sith Lords Influence Guide (XBox) _____ _____ March 11, 2005 Version 2.3 . However, you will need a new solenoid if the one you have is badly damaged. #4. Paul, 2 red flashes, may mean battery voltage may be too low to take a charge. The frame structure of the two carts are different and does not allow for parts to be interchangeable. The following procedures can be followed to fix the solenoid of a cart: This is the easiest way to make your cart active again. Next, remove the wheel rim and tire by unscrewing the lug nuts. If you find that the battery is fully charged, yet the cart is not moving, check the terminal wires. While these are much more expensive than lead-acid batteries, they last longer, are lighter and can be discharged to greater levels than their lead-acid counterparts. No, AGM and flooded lead acid batteries do not develop any type of memory. Lets delve into this! Icon makes really good golf carts that are made worthy of value and top in quality.These carts will be 50% more reasonable in price than other carts in the market but will offer you better and premium features without any extra charge. But how, Read More how to do a Harley Davidson golf cart engine swap?Continue, Do you own a Yamaha 48-volt golf cart? The icon i40 electric golf cart uses a 4kw ac drive motor to drive the wheels at a maximum speed of 19 mph. Unplug the charger completely to be safe and then locate the fuse holder on the charger. Additionally, the complications are minor and fixable. However, that may require professional care. Bad battery: If you see that your charger is not turning on even after plugging it into your cart, then generally it's your car's battery, not the charger Bad charger: if the charger turns on but there is no sign of charging In that case, this may mean that there is a faulty connection that is causing the wire to heat up, and any time there is heat build-up, this will reduce the efficiency of the wire to conduct charge. However, it will not cost more than 10$ -30$ to repair leaked or damaged tires. If it happens again after reseting the meter the only thing I can thinks of is the meter is losing . The first move is plugging in the charger to see the charge status. Posted: Oct 23, 2016. It may be better to refer them to a qualified technician to resolve solenoid or direction switch issues, especially if you have thoroughly checked the other possible charging problems. There can be many reasons that your golf cart isnt charging, but there are only four main problems that those reasons could fall under, which we are going to investigate in this discussion. The cause of a Club Car golf not charging is either a dead battery, a damaged power cable, or a faulty charger. Any build-up around the terminals needs to be cleaned off as this will prevent proper current flow through the batteries and the charger. You should also make sure the brake is on and that the cart is in the park. This will save you from the hassle of calling a mechanic and spending money on the repairs. Welcome! Check the wires and other connections to ensure that they are okay. Find a dealer. You dont have to worry about the buildup of sulfation and you also do not have to worry about watering the batteries. ICON Golf Carts For Sale Icon Electric Vehicles have 4 dedicated variants for golf carts. ICON EV (Manufacturer) warrants each ICON EV branded golf cart sold by ICON EV or any of its authorized dealers or distributorsworldwide, to be free of defects for a period of 2 years from the date of sale. If there are loose nuts and bolts, your cart definitely wont run. Driving your cart until it is flat is not recommended, as you may end up depleting the batteries so much that you may need to replace them. Clean the tray that they were sitting in with a brush and knock off as much debris as possible. Kodiak Golf Carts include: 2-Year Warranty New 48-V Lithium Batteries with 5 year warranty Heavy-Duty GOLF CART SEATS - UPHOLSTERY $0 (Las Vegas 89120) $7,000 Oct 6 Yamaha G29 Golf Cart $7,000 (Henderson) $0 Oct 6 ICON - i60 Electric 6 Passenger golf Cart $0 $9,999 Oct 6 Freedom Golf Carts 2022 Icon i40 Golf Cart/Car $9,999 $16,999 Oct 6 Freedom Golf Carts 2022 Evolution D3 Luxury Golf Cart . New batteries should be charged before use and thereafter as follows: NEVER run the battery pack down below 50% of capacity throughout their entire life. 4406 Madison Industrial Ln. Symptom 1: Low voltage. Tighten the loose bolts and nuts immediately. [The Ideal Way]. You need to untangle the wires inside the cart. Indeed it will seem like a great disaster. There can be several issues that may prevent the ICON golf carts from running. If you are trying to start the cart, but the engine doesnt start or get the power, there is a likely battery-related problem. Maintenance-free - No water needed, and no cleaning of acid residue required.
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